DAYComp
The Evolution of Manufacturing
In demanding hot and cold forming processes, traditional bronze sliding and guide elements with solid lubricant inserts often reach their performance limits. This results in excessive wear, frequent failures, and costly maintenance—leading to high operating expenses. At Dayton Lamina, we saw this challenge as an opportunity to leverage advanced material science and cutting-edge technology to develop a solution that’s not only more efficient but also more sustainable.
The Solution: Composite Materials
Through extensive research and development, we've engineered high-performance composite guide and sliding elements that dramatically outperform conventional bronze-based solutions. Our innovative materials offer:
- 3x higher heat resistance – Perfect for high-temperature applications without compromising performance.
- 8x lighter weight – Reducing energy consumption and operational costs.
- 12x lower friction – Minimizing wear and extending component lifespan.
- Significantly longer service life – Outlasting traditional materials, with durability depending on specific operating conditions.
These advantages translate to enhanced performance, reduced maintenance, and significant cost savings—giving manufacturers a smarter, more reliable solution for demanding applications.
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| Steel Against | DAYComp Composite Material RED Variant | DAYComp Composite Material BLUE Variant | DAYComp Composite Material BLACK Variant | Bronze (REF) |
|---|---|---|---|---|
| Density g/cm3 | 1,15 | 1,15 | 2,18 | 8 |
| Surface pressure (dyn.) N/mm2 | 9-13 | 9-13 | 11-16 | 35 |
| Coefficient of friction (against steel) μ | 0,001-0,05 | 0,01-0,05 | 0,01-0,06 | 0,05-0,12 |
| Temperature resistance [*] | 110°C | 160°C | 390°C | <150°C |
Technical Details
A Customized Approach
We understand that every application has its own specific requirements. That's why we not only offer standardized solutions, but also the ability to implement individual design requirements. Our experts are ready to develop customized solutions based on your technical drawings or standard specifications.
Your added value at a glance
Switching to composite sliding and guide elements from Dayton Progress offers you many advantages:
- Flexible production and customized design options: We offer the possibility to manufacture wear products according to your specific requirements (standard or standardized) from DAYComp composite material.
- Reduced maintenance and repair costs: The robustness and durability of the composite materials minimize downtime for maintenance and repairs, which reduces operating costs.
- Higher productivity: Longer production cycles without wear part changes increase the productivity of your tools.
- Longer tool life: The low coefficient of friction of the materials prevents dust and abrasion from sticking, reduces abrasive wear and significantly increases component life.
- Outstanding function under difficult conditions: DAYComp composite materials remain reliable guiding and sliding elements even under demanding conditions.
- High thermal resistance: Suitable for applications with high process temperatures due to excellent heat resistance.
- Reduced CO2 emissions: The lower weight and production in mainland Europe help to reduce CO2 emissions.
- Cost efficiency with DAYComp: DAYComp sliding plates can be used as sliding partners for unhardened steel or cast iron and enable significant cost reductions in new production.
Composites from Dayton Lamina
